Energy Monitoring & The Power it Brings

Are you concerned about your organisation’s environmental impact and its long-term sustainability? Are you puzzled about how to efficiently monitor your energy consumption? In this comprehensive blog, our BPX technical experts delve into the world of energy monitoring. We’ll not only explain what energy monitoring is but also emphasise the immense value it brings, in terms of efficiency and sustainability, when incorporated into machine builds.

Deciphering Energy Monitoring

As the term suggests, energy monitoring is the systematic process of meticulously tracking and measuring the energy consumption of individual machines, systems, buildings, or an entire network of interconnected entities. This practice typically involves deploying specialised equipment like sensors linked to a Programmable Logic Controller (PLC) in tandem with sophisticated software. Together, these components gather, analyse, and present data on energy usage, offering the capability to identify inefficiencies and empowering you to make the necessary adjustments for energy conservation.

Demystifying the Mechanism: How Energy Monitoring Operates

The working principle behind monitoring energy is elegantly straightforward. It begins by installing sensors that continuously monitor energy consumption in real-time. The data collected is then relayed to a centralised system where it’s meticulously analysed, usually through an intuitive dashboard interface, or an accessible Human Machine Interface (HMI). This allows facility managers to swiftly spot energy consumption patterns, precisely locate areas of waste, and make data-driven decisions on energy optimisation. Some advanced systems even offer automation features that can automatically adapt energy usage based on pre-defined parameters or real-time sensor readings.

The Intrinsic Value of Specifying Energy Monitoring in New Machine Builds

Undoubtedly, the inclusion of energy monitoring in new machine builds yields a plethora of benefits, from enhancing energy understanding to reaping cost savings, optimising efficiency, and minimising the ecological footprint. But how, exactly, does energy monitoring lead to the identification of energy wastage? Specifying energy monitoring in new machine builds introduces numerous advantages.

  1. Energy Efficiency Improvement: The monitoring of energy consumption provides invaluable insights into areas where energy is being squandered inefficiently or suffering unnecessary losses. Armed with this knowledge, corrective actions can be swiftly taken to boost energy efficiency.
  2. Optimised Energy Consumption: Real-time access to energy consumption data enables the identification of consumption patterns and trends. This invaluable information can then be leveraged to optimise machine operation, adjust settings, or implement energy-saving measures, ultimately reducing overall energy consumption.
  3. Fault Detection and Prevention: Energy monitoring is an excellent tool for identifying equipment faults or malfunctions. Aberrations in energy consumption patterns can serve as early indicators of potential issues within the machinery or system. Identifying and addressing these problems promptly can prevent equipment breakdowns, reduce downtime, and enhance overall productivity.

In essence, specifying energy monitoring in new machine builds aids in the identification of energy wastage, the optimisation of energy usage, and the detection of equipment faults. It empowers you to make informed decisions and take actions to improve energy efficiency and decrease operational costs.

Can Energy Monitoring be Retrofitted into Existing Machines?

Absolutely, retrofitting energy monitoring into existing machines is a feasible option. In some instances, it might be more cost-effective to replace older machines with newer models equipped with built-in energy monitoring capabilities. However, retrofitting is a viable choice for machines still in good working condition with a considerable remaining lifespan there are several options available from BPX should you want to compare manufacturer offers.

Energy Monitoring and Sustainability Goals

Energy monitoring is a powerful tool for advancing sustainability goals in any new machine build. By meticulously tracking energy consumption and pinpointing areas of inefficiency, engineers can make informed decisions on how to optimise energy usage, reduce waste, and, ultimately, lessen the environmental impact of the machine. Furthermore, energy monitoring can expedite the detection of potential equipment failures or malfunctions, facilitating prompt repairs and minimising downtime. In sum, the integration of energy monitoring into new machine builds not only leads to cost savings and improved efficiency but also contributes to a more sustainable operation.

The Cost vs. Value Dilemma

For OEMs, machine builders, or system integrators, the decision to incorporate energy monitoring features or functionality into a machine involves a cost-benefit analysis. While cost considerations are pivotal, it’s essential to recognise that in the contemporary landscape, value reigns supreme. Any asset or capital investment can be amortised over time, with residual value factored in. However, the ongoing operational costs associated with an energy-efficient machine are and will remain a significant liability for any organisation. Ignorance about inefficiencies or the reluctance to retrofit a machine could prove to be even costlier in the long run.

Considering Retrofitting Energy Monitoring

For those contemplating retrofitting energy monitoring devices into existing machines, we recommend consulting BPX to assess the feasibility and cost-effectiveness. As tier one technical distributors for over 50 of the world’s leading control and industrial automation product manufacturers, our technical teams are well-equipped to provide the solutions needed to obtain the data required for informed decisions, irrespective of your industry.

If you’re exploring the possibilities of incorporating energy monitoring into your new machine build or retrofitting it into an existing system, our seasoned technical engineers possess the knowledge and experience to guide you. Reach out to us via a phone call or email today. Your journey towards a more efficient, sustainable, and cost-effective operation begins here.

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